ConsoliTech, Inc.    
           Industrial Control Systems

Industrial Control System Design and Development



.Net Native Mode PLC

VB OPC Client Controls

OPC PLC servers
  from Kepware

ActiveX PLC Communications

Full working download DEMO

Product list and Pricing

Industrial Control Systems Design and Development

 including VB6 to .Net conversions



Industrial Control System Design and Development

  • User Interface (HMI) development  VB.Net, C#,  Wonderware

  • Visual Basic  programming for industrial applications

  • PLC / computer based control systems programming. ControlLogix, Omron, Modicon, Automation Direct

  • Internet / Intranet Networked systems

  • Database integration into factory systems (SQL, Access)

  • Complete industrial control systems (built, programmed, documented and installed)

  • VB6 to VB.Net and C# .Net total project conversions
  •       Windows XP is phasing out and VB6 application don't run well or at all in Windows 7 / 10

  • International services

Projects that we have done

OEM Thin film vacuum deposition system HMI with AB ControlLogix PLC interface, recipe handling and various system controllers.

Plastics extrusion control

PC based HMI writen in VB.Net with custom controls. Allen Bradley control  and Kepware OPC servers. Including recipe setup, data logging of machine parameters, production run sensor data, alarms, machine events and operator logins. Data is logged to MS SQL server. Isobutane gas  safety system with multiple detectors and HMI with alarms and controlled system shutdown

Development of test system for elevator hydraulic valve production using .Net and Kepware OPC server interface to Siemens PLC and final test run plotting .

Foam molding machine control system operation. Including complete system control using Automation Direct PLC, PC based HMI operator user interface with .Net and Kepware OPC server.

TRW automotive Worked on several production machines assembling and testing in-wheel air gauge automotive devices. Using Allen Bradley ControlLogix PLC, .Net and Kepware OPC server as well as MS SQL for data logging.

Mfg production control software for medical plastics extrusion company using VB.Net , Kepware OPC server for PC to PLC interface and MS SQL server for data collection and production scheduling

Extrusion control and database collection system for DOW

Firestone Industrial Products- Machine control/Motion control/VB User Interface/client-server of air spring production equipment. Programmed machine build cycle, multiaxis coordinated part motion control, graphical user interface, production data collection, workstation database production reporting and setup.

Tower Automotive Intranet application for production database collection and reporting using Visual Basic and Active Server Pages (ASP).


  • Rates: $85/hour

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Information in this document is subject to change without notice.
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Site references: OPC, PLC communications with I/O scanning and modem support for Modicon Modbus, Allen-Bradley Data Highway, SLC 500 serial DF1 protocol, Opto22 , Modbus, AB, SLC 500, SLC 5/03, SLC 5/04, DH, DH+, MicroLogix, ModBus, MB+, Modbus Plus, Modicon, MMI, Operator Interface, HMI, SCADA, User Interface, Visual Basic, VB controls, OCX, ActiveX, controls, ModBus protocol, PLC, programmable controllers, DF1 , Data acquisition, Alarming, Trending, SPC, Data logging, Modbus, Industrial notebook computer enclosure, Notebook computer, Enclosures, Computer enclosures, Industrial computer, SA-85, Industrial, Industrial Controls, Modbus.SLC 500, Data Highway, DataHighway, AB, Data highway driver, Modbus driver, Modbus communications, Data highway communications. ModBus master / slave / Ethernet / MB+ / serial, Allen Bradley (AB) DF1 serial / Ethernet for SLC 5/03,4, Micrologix, PLC5, ControlLogix
AutomationDirect, PLC direct k-seq or ECOM Ethernet, Siemens, Omron , Mitsubishi, GE Fanuc, Honeywell, Toshiba, Idec,
Yaskawa, Yokogawa, Wago, Parlow, Wago, Simatic, Telemecanique, SquareD